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Tool Grinding and Programming Specialist

Company: KYOCERA SGS Tech Hub - USA
Location: Danville
Posted on: July 2, 2019

Job Description:

Position Summary The position is responsible for the manufacturing and some programming support of new project tooling, special tooling, and all KSTH products.--In addition, this role will support optimization initiatives in the manufacturing processes and assist with technology implementation within manufacturing.--This person will take the lead on helping troubleshoot problems with production and provide technical support to manufacturing associates. The position supports a lean and a safe manufacturing environment, quality and supports teamwork throughout KSTH, while supervising prep and manufacturing Associates on assigned shift.----Essential Job Functions----Responsible for maintaining product production goals and quality within assigned work area----Develop, evaluate, and improve manufacturing programs, data, and processes increasing machine efficiency, capacity and utilization by reviewing current processes and suggesting improved methods for process optimization Assist in identifying equipment and programming opportunities for better utilization.----Work with engineering on new project and concept tooling. -- Ensure that all manufacturing product specifications are developed, and programs are in place before releasing to manufacturing-- Engineer solutions for manufacturing challenges in product and process. ----Responsible for the quality and documentation of all work produced and functions within the department-- Be well versed in the manufacturing of all varieties of round shank cutting tools and standards----Demonstrate a thorough understanding of specifying the geometric features of advanced cutting tools----Assess machine operations; movement of parts, gauges, dials, machine sounds to determine optimal performance----Troubleshoot equipment; modify programming parameters to resolve any operational problems----Interpret drawings, and/or item attributes and follow routings-- Performs in-process inspections of tools produced as required and receive quality verification from QA----Maintains product specifications by utilizing the appropriate inspection equipment as required----Maintains and adjusts machine feeds and speeds to meet all routed times ----Have knowledge of specifications and proper use of diamond wheels, and ability to properly dress, maintain, and balance wheels as required----Be able to use machine specific software programs as required----Troubleshoot and correct set up problems, and have full knowledge of all tooling required----Complete all job-related paperwork and shop floor data collection accurately----Adhere to all aspects of the Quality Management System----Adhere to safe operating procedures as required by specific standards related to the equipment----Properly documents activities accurately and satisfactorily complete all varieties of documentation required by management----Assist with keeping safety and work rules and regulations, and departmental housekeeping standards----Assist with the compliance of OSHA and EPA regulations----Maintain good communication within department, shifts, and management Marginal / Less Essential Job FunctionsSupport all current and new manufacturing processes and machinery introductions.Work with set-up reduction teams to best utilize wheel stacks, and technology to minimize downtime.Work with set up and operators to determine the best feed rates and wheel SFM speeds to maximize production as well as wheel life. Test the effects of coolant flow, pressure, and temperature on diamond wheels.Stay informed concerning new manufacturing technologies and equipment in order to manufacture and reduce cost through efficiencies. Special assignments as required by manufacturing leadership team. Note: This description reflects the principal functions of the position for the purpose of job evaluation. Associate must adhere to changes in job requirements.Educational Requirements----High school diploma or GED----Advanced education in production engineering or 3+ years' experience in grinding processes and development of solid carbide round cutting tools ----Read, write, and communicate in EnglishOther Qualifications DesiredExperience making tools with difficult special and high-performance geometriesIntimate knowledge of cutting tool nomenclature and geometriesKnowledge of round shank tools with an emphasis on Form Tools, Step Tools, Variable Geometry Tools, and Exotic Material ToolsFamiliarity with Tool Studio, Numeroto, Virtual Grind, AutoCad, and ISBE softwareAdvanced experience with creating programs and utilizing Walter Helicheck inspection machines with ability to create and organize Quality CertificatesComputer literacy:--basic skills with MS applications including Word and ExcelUnderstanding of manufacturing processes

Keywords: KYOCERA SGS Tech Hub - USA, Danville , Tool Grinding and Programming Specialist, Other , Danville, Virginia

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